C50-200 Purlin Machine for Solar Panel Mounting Structure

We produce various types of photovoltaic bracket roll forming machines, such as C-shape, U-shape, Hat-shape, etc.

Description

 

C50-200 Purlin Machine for Solar Panel Mounting Structure

 

Overview

 

The C50-200 Purlin Machine is a purlin roll forming machine built for precision, intended for the manufacture of C-shaped purlins. These purlins are commonly used in solar panel mounting system. This purlin machine accommodates purlin sizes ranging from C50 to C200, covering a web height of 50–200mm, and can handle thicknesses between 1.5 and 3.0mm. It processes Q355–G550 galvanized steel and carbon steel coils, which makes it a good fit for both solar ground mount and solar panel roof mounts systems.

 

 

This machine boasts automatic width adjustment, combining computer control with manual fine-tuning. It also includes two independent cutting systems, each designed for specific size ranges, and a powerful hydraulic punching unit for in-line hole punching. The result? High efficiency, dependable accuracy, and minimal upkeep.

 

Video of C50-200 Purlin Machine

 

 

 

 

Key Features

 

Versatile size range – produces C-purlins from C50 to C200 (bottom width 50–200mm)

 

Thick material capability – processes 1.5–3.0mm galvanized steel (Q355–G550)

 

Two cutting systems – universal rear shear (for 80–200mm) + dedicated shear (for 50–80mm)

 

Automatic width change – servo-driven with touchscreen control

 

In-line punching – hydraulic punching for slots, round holes, and logo

 

Heavy-duty construction – 30kW servo main motor, 30mm wall plates, GCr15/Cr12 rollers

 

CE-compliant components – PLC control, 24V safety, frequency inverter

 

 

 

 

Technical Parameters 

 

Forming Station 20 station for forming + 3 for shaping
Shaft Diameter 95/80mm
Machine Frame H400 frame+ Steel Plate Welding
Rollers Material Gcr15 and Cr12 mould steel, heat-treated
Main Power 30KW
Forming Speed 25-30M/Min
Hydraulic Punching and Cutting Power 11KW Servo Motor

 

Machine Components

 

 

1,  Manual Decoiler (5 Tons)

 

Capacity: 5 Tons

Coil ID: 510±30 mm

Coil OD: max. 1300 mm

Max coil width: 600 mm

 

2, Leveling Unit

 

7 levelling rollers

Precision ground and electroplated

Roller shaft diameter: 95 mm

 

 

3, Hydraulic Front Punching & Cutting Unit

 

Hydraulic front shear for trimming coil ends

Stop-start punching & cutting (stationary mode)

Four punching cylinders for:

Slotted holes: 10×25 mm

Round holes: Ø10 mm and Ø12 mm

One additional cylinder for company logo (drawing provided)

Manual die change when required

Pump motor: 11 kW (with air cooling)

Max shear pressure: 16 MPa

Punch & shear blade material: Cr12MoV

 

 

4, Forming Main Machine

 

Feeding section with side guides

Two servo motors for automatic width adjustment (left & right)

Transmission: gear + chain drive

20 forming stations + 3 calibrating stations

Wall plate thickness: 30 mm

Shaft diameter: 95 mm / 80 mm

Shaft material: 45# steel, precision machined

Roller material: GCr15 & Cr12, CNC machined, hard chrome plated

Frame: H400 steel beam

Main motor: 30 kW servo motor + gearbox, frequency control

Forming speed: 25–30 m/min (excluding punching/cutting)

Profile change motor: 0.55 kW

Touchscreen settings: bottom width, web height, lip length – automatic computer change + manual fine adjustment

 

 

5, Hydraulic Universal Rear Shear (for bottom width 80–200 mm)

 

Universal rear shear with adjustable blades

Blade material: Cr12MoV

Blade width and height adjustable according to purlin size

Shares the 11 kW hydraulic pump with front unit

 

6, Hydraulic Forming Shear (for bottom width 50–80 mm)

 

Dedicated hydraulic rear shear

Comes with 3 sets of blades – one each for C50, C60, C70

Blade material: Cr12MoV

 

 

 

7, PLC Control System

 

Automatic control of cutting length, piece count, punching pitch

Components: PLC, frequency inverter, touchscreen, encoder

Touchscreen programmable for bottom width, web height, lip length

Cutting length tolerance: ≤ ±1 mm

Control power: 24V DC (safe low voltage)

 

 

8, Product Support Rack

 

2 un-powered racks

Total length: 6 meters

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Email: Ivy@beenewrollformingmachine.com