Cable Tray Roll Forming Machine

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Cable Tray Roll Forming Machine

Cable Tray Roll Forming Machine

Beenew cable tray roll forming machine is a highly efficient and versatile piece of equipment designed for manufacturing building-use cable trays. This machine is equipped with an uncoiler, a hydraulic punching and cutting system, and a width-adjustable roll forming system.

Capable of handling materials with a thickness ranging from 1mm to 2mm, our cable tray roll forming machine can produce cable trays of various specifications. For cable trays with a width typically within the range of 100mm to 600mm, the height can be set between 50mm and 100mm.When the width of the cable tray is from 600mm to 900mm, the height is fixed at 50mm.

One of the key features of our machine is its automatic width adjustment function, which greatly simplifies the production process and enhances production efficiency.

Profile drawing
Material

Thickness: 1.5~2mm
2mm thickness is for inspection, common use
Effective width: 100-500mm

Height: 60/75/100mm

Coil Width for this profiles: Accroding customer requiment

Galvanized steel, Tension Grade: 345Mpa

Main Components

1.Decoiler

10Tons Hydraulic Un-coiler
Driving motor: 7.5KW, hydraulic motor: 5.5KW
Coil inner–diameter: 508±30mm
Coil outer-diameter: Max. 1300mm
Load capacity= Max. 10Tons
Coil Width= Max. 1250mm
 
Automatic stop device controls the start and stop of steel coil rotation
 
Rotating cylinder rotates with the main shaft
 
With pneumatic clamping arm on the top, air source provided by the customer
 
With support arm and spiral lift
 
Coil car up and down journey: Max. 350mm
 
Coil car forward and backward journey: Max. 2000mm

2.Leading/Straightening Device

9 rolls straightening, levelling roll diameter: 95mm

Leading motor: 15KW

3.Servo Feeding/Punching Machine

Servo motor feeding, servo motor punching

Punching machine capacity: 315tons

With full set punching dies slot 8mmx25mm, slots 25mmx45mm

cable tray roll forming machine

4.Cold Rolling Mills

Feeding section with guide

Gear/Sprocket driving

18-step to form+2-step for height type changing+3-step shaping

Rollers manufactured from Cr12, CNC lathes
Shafts Diameter=ф100/85mm, Precision Machined

Main motor =30KW(servo motor), Frequency speed control

Forming speed:Approx. 23-25m/min(without punching&cutting actions)

Size interchangeable from 100-500mm

Side wall thickness: 40mm

Machine frame: H500

cable tray roll forming machine

5.Hydraulic cutting device

Pump motor =11KW

Cutting pressure=Max.15Mpa

Stop to cut, post, no blanking cut

Cutting tool material: Cr12, Heat treatment

Cutting width is adjustable, different height changes different cutting blades

Matches with total 2pcs upper cutting blades (one pcs for U100-300, other pcs for U300-500)

6.PLC Control System

Control the punching,cutting length & quantity automatically

Combined with:PLC, inverter, Touch Screen, Encoder, etc

Cut-to-length tolerance≤±2 mm

Control voltage 24V

7. Product rack

Un-powered, 4 units

Item

Parameters

Driving Motor

30.0KW

Forming Speed

23-25m/min

Roller Material

CR12

Shaft Diameter

φ100/85mm

Shaft Material

40Cr round steel quenching and tempering treatment

Pump Motor

11.0KW

Cutting Type

Hydraulic Cutting

Control System

PLC

Machine Frame

H500

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