Z Purlin Roll Forming Machine Australia
The Beenew Z purlin roll forming machine, also referred to as a galvanized steel Z-section purlin roll former, is specialized equipment designed to manufacture Z-shaped steel profiles.
説明
Z Purlin Roll Forming Machine
The Beenew Z purlin roll forming machine, also referred to as a galvanized steel Z-section purlin roll former, is specialized equipment designed to manufacture Z-shaped steel profiles.
These Z-section steel purlins exhibit exceptional bending resistance, superior linear precision, and compatibility with integrated in-line processes such as punching and cutting during production.
Profile drawing
Z Purlin Machine Flow Chart
Uncoiler- Pre-Shearer- Flattening & Guiding -Z Purlin Main Roll Forming Machine – Hydraulic Punching – Post Cutter -Product rack
Main Components Of The Z Purlin Machine
1.Decoiler
Type:Manual decoiler or hydraulic decoiler
Load capacity:7T
2.Flattening and Guiding System
Flattening system: Upper 3 and lower 4 rollers plus additional pressure rollers are used to level the steel coils
Guiding system:Equipped with a guiding shaft and guiding rollers, its width can be adjusted to accommodate various steel strips.
Machine shaft: 40Cr quenched and tempered
3.Main Z roll forming machine
Forming stand:21 stations
Roller material: flat wheel Gcr15 bearing steel/slant wheel Cr12 mold steel
Transmission type:chain drive+gear/sprocket drive
Mchine base:Welded using H500 plate, undergoes shot blasting and heat treatment processes
Roller material: flat wheel Gcr15 bearing steel/slant wheel Cr12 mold steel
Z purlin machine main drive: servo motor
Machine shaft: 40Cr quenched and tempered
Purlin size adjustment: continuous adjustment through PLC control and touch panel settings
Purlin Straightening Unit:Two-axial straightening units with 10 rollers, along with 4-roller axial straightening units. These are designed to guarantee that the purlin will not experience curving, bowing, sweeping, or twisting
4. Hydraulic punching
Punching unit configuration: 3 sets
Punching type: A post-punching unit and an automated punching mechanism
5. Post cutter
Type:Adopts post-cutting technology,automatically cut the material to the specified length and quantity
Cutter material:Cr12Mov mold steel wire cut and heat treated
6. Power supply & Control System
Control cabinet: 1 sett,with an ’emergency stop’ switch
Control handle: 1 set of control handle is provided
Operation platform:HMI and buttons,has an English language display
7. Product rack
Type :2 sets, 3 meters each, free roller type
Overview of other optional systems
Inkjet printing system: custom printing of company name, corporate logo, product code, etc. on purlin flanges
Pre-cutting mechanism: quick change of steel coils without affecting production flow
Flat plate pre-punching equipment: pre-punching and slotting operations
Automated stacking system: stacking of processed C- and Z-shaped purlins
Additional punching unit: supports additional installation of punching devices
Main advantages of Z purlin machine
High degree of machine automation: fully automatic purlin size adjustment
Wide range of steel and purlins: raw material types can be galvanized steel, black steel.
Universal cutter: Suitable for all C, Z and U purlin sizes
Quick change: Quick Z purlin size within 2 minutes
Through shaft design: Reduces uneven height caused by machine spindle breakage
High-strength structure: Made of cold-pressed high-strength steel plate, uniform wall thickness and high compressive strength
High precision: High plate shape accuracy, easy adjustment of length offset and purlin punch position
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