Top Hat Roll Forming Machine
Top Hat Roll Forming Machine
Top Hat Roll Forming Machine
Beenew top hat roll forming machine is made up of a decoiler, feeding and levelling device, pre-shear, roll forming system, hydraulic post cutting, run out table, hydraulic station and PLC control system.
It features a long production line, resulting in well-shaped final product profiles. It saves both time and labor, greatly enhancing production efficiency and fitting current production needs. This machine is easy to operate, runs stably and offers high precision.
Flow chart
Decoiler—manual-pre-cut–feeding & guiding—rorming—-hydraulic cutting—out table
Material
Material: Galvanized sheets
Dimensions: Width 30 – 80mm, Flange 40 – 150mm, Lips 15 – 50mm
Yield strength: 245 – 550MPA
Suitable Coil Thickness: 0.7 – 2.0mm
Main Components
1.Decoiler
Type:Manual decoiler or hydraulic decoiler
Load capacity:7T
2.Main roll forming machine
Machine Frame:The main frame of the machine is welded independently. After surface roto blasting, the outer wall is screw – connected.
Roller Material and Processing:The rollers are made of high – grade No.45 forged steel and processed by digital control.
Shaft Processing:Roller shafts are ground twice by a grinding machine to guarantee the precision of the final product.
Roller Surface Treatment:After being machined by precise machine tools, the rollers are plated with 0.05 – mm – thick hard chrome on the surface, ensuring the long service life of the forming rollers.
3. Hydraulic post cutting
Cutting Mode:It adopts post – cutting. The machine stops during the cutting process
Cutting Blade:The material of the cutting blade is Cr12, which has undergone quenched treatment
Machine Frame:A welded frame is adopted to ensure good rigidity
Cutting Frame Treatment and Tolerance:The cutting frame has been heat – treated to prevent the final product from deforming. The cutting length tolerance is ±2mm.
4. Hydraulic station
It provides power for the hydraulic cutter
All hydraulic accessories are either famous Chinese – brand products or imported famous – brand products
5. Product rack
Type :2 sets, 3 meters each, free roller type
6. Product samples
Item | Parameters |
Driving Motor | 22.0KW |
Forming Speed | 18m/min |
Roller Material | 45# steel |
Shaft Diameter | φ75mm |
Shaft Material | 45# steel |
Pump Motor | 5.5KW |
Cutting Type | Hydraulic Cutting |
Control System | PLC |
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